summaryrefslogtreecommitdiff
path: root/src/home/inverter/monitor.py
blob: 2fcd55a4bb4c8bcb8440220f60bab3b908b480cb (plain)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
405
406
407
408
409
410
411
412
413
414
415
416
417
418
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
438
439
440
441
442
443
444
445
446
447
448
449
450
451
452
453
454
455
456
457
458
459
460
461
462
463
464
465
466
467
468
469
470
471
472
473
474
475
476
477
478
479
480
481
482
483
484
485
486
487
488
489
490
491
492
493
494
495
496
497
498
499
500
501
502
503
504
505
506
507
508
509
510
511
512
513
514
515
516
517
518
519
import logging
import time

from enum import Enum, auto
from threading import Thread
from typing import Callable, Optional
from .inverter_wrapper import wrapper_instance as inverter
from inverterd import InverterError
from ..util import Stopwatch, StopwatchError
from ..config import config

logger = logging.getLogger(__name__)


class BatteryPowerDirection(Enum):
    DISCHARGING = auto()
    CHARGING = auto()
    DO_NOTHING = auto()


class ChargingEvent(Enum):
    AC_CHARGING_UNAVAILABLE_BECAUSE_SOLAR = auto()
    AC_NOT_CHARGING = auto()
    AC_CHARGING_STARTED = auto()
    AC_DISCONNECTED = auto()
    AC_CURRENT_CHANGED = auto()
    AC_MOSTLY_CHARGED = auto()
    AC_CHARGING_FINISHED = auto()

    UTIL_CHARGING_STARTED = auto()
    UTIL_CHARGING_STOPPED = auto()
    UTIL_CHARGING_STOPPED_SOLAR = auto()


class ACPresentEvent(Enum):
    CONNECTED = auto()
    DISCONNECTED = auto()


class ChargingState(Enum):
    NOT_CHARGING = auto()
    AC_BUT_SOLAR = auto()
    AC_WAITING = auto()
    AC_OK = auto()
    AC_DONE = auto()


class CurrentChangeDirection(Enum):
    UP = auto()
    DOWN = auto()


class BatteryState(Enum):
    NORMAL = auto()
    LOW = auto()
    CRITICAL = auto()


class ACMode(Enum):
    GENERATOR = 'generator'
    UTILITIES = 'utilities'


def _pd_from_string(pd: str) -> BatteryPowerDirection:
    if pd == 'Discharge':
        return BatteryPowerDirection.DISCHARGING
    elif pd == 'Charge':
        return BatteryPowerDirection.CHARGING
    elif pd == 'Do nothing':
        return BatteryPowerDirection.DO_NOTHING
    else:
        raise ValueError(f'invalid power direction: {pd}')


class MonitorConfig:
    def __getattr__(self, item):
        return config['monitor'][item]


cfg = MonitorConfig()


"""
TODO:
- поддержать возможность ручного (через бота) переключения тока заряда вверх и вниз
- поддержать возможность бесшовного перезапуска бота, когда монитор понимает, что зарядка уже идет, и он
  не запускает программу с начала, а продолжает с уже существующей позиции. Уведомления при этом можно не
  присылать совсем, либо прислать какое-то одно приложение, в духе "программа была перезапущена"
"""


class InverterMonitor(Thread):
    charging_event_handler: Optional[Callable]
    battery_event_handler: Optional[Callable]
    util_event_handler: Optional[Callable]
    error_handler: Optional[Callable]

    def __init__(self):
        super().__init__()
        self.setName('InverterMonitor')

        self.interrupted = False
        self.min_allowed_current = 0
        self.ac_mode = None

        # Event handlers for the bot.
        self.charging_event_handler = None
        self.battery_event_handler = None
        self.util_event_handler = None
        self.error_handler = None

        # Currents list, defined in the bot config.
        self.currents = cfg.gen_currents
        self.currents.sort()

        # We start charging at lowest possible current, then increase it once per minute (or so) to the maximum level.
        # This is done so that the load on the generator increases smoothly, not abruptly. Generator will thank us.
        self.current_change_direction = CurrentChangeDirection.UP
        self.next_current_enter_time = 0
        self.active_current_idx = -1

        self.battery_state = BatteryState.NORMAL
        self.charging_state = ChargingState.NOT_CHARGING

        # 'Mostly-charged' means that we've already lowered the charging current to the level
        # at which batteries are charging pretty slow. So instead of burning gasoline and shaking the air,
        # we can just turn the generator off at this point.
        self.mostly_charged = False

        # The stopwatch is used to measure how long does the battery voltage exceeds the float voltage level.
        # We don't want to damage our batteries, right?
        self.floating_stopwatch = Stopwatch()

        # State variables for utilities charging program
        self.util_ac_present = None
        self.util_pd = None
        self.util_solar = None

    @property
    def active_current(self) -> Optional[int]:
        try:
            if self.active_current_idx < 0:
                return None
            return self.currents[self.active_current_idx]
        except IndexError:
            return None

    def run(self):
        # Check allowed currents and validate the config.
        allowed_currents = list(inverter.exec('get-allowed-ac-charge-currents')['data'])
        allowed_currents.sort()

        for a in self.currents:
            if a not in allowed_currents:
                raise ValueError(f'invalid value {a} in gen_currents list')

        self.min_allowed_current = min(allowed_currents)

        # Read data and run implemented programs every 2 seconds.
        while not self.interrupted:
            try:
                response = inverter.exec('get-status')
                if response['result'] != 'ok':
                    logger.error('get-status failed:', response)
                else:
                    gs = response['data']

                    ac = gs['grid_voltage']['value'] > 0 or gs['grid_freq']['value'] > 0
                    solar = gs['pv1_input_voltage']['value'] > 0 or gs['pv2_input_voltage']['value'] > 0
                    v = float(gs['battery_voltage']['value'])
                    load_watts = int(gs['ac_output_active_power']['value'])
                    pd = _pd_from_string(gs['battery_power_direction'])

                    logger.debug(f'got status: ac={ac}, solar={solar}, v={v}, pd={pd}')

                    if self.ac_mode == ACMode.GENERATOR:
                        self.gen_charging_program(ac, solar, v, pd)

                    elif self.ac_mode == ACMode.UTILITIES:
                        self.utilities_monitoring_program(ac, solar, pd)

                    if not ac or pd != BatteryPowerDirection.CHARGING:
                        # if AC is disconnected or not charging, run the low voltage checking program
                        self.low_voltage_program(v, load_watts)

                    elif self.battery_state != BatteryState.NORMAL:
                        # AC is connected and the battery is charging, assume battery level is normal
                        self.battery_state = BatteryState.NORMAL

            except InverterError as e:
                logger.exception(e)

            time.sleep(2)

    def utilities_monitoring_program(self,
                                     ac: bool,                  # whether AC is connected
                                     solar: bool,               # whether MPPT is active
                                     pd: BatteryPowerDirection  # current power direction
                                     ):
        pd_event_send = False
        if self.util_solar is None or solar != self.util_solar:
            self.util_solar = solar
            if solar and self.util_ac_present and self.util_pd == BatteryPowerDirection.CHARGING:
                self.charging_event_handler(ChargingEvent.UTIL_CHARGING_STOPPED_SOLAR)
                pd_event_send = True

        if self.util_ac_present is None or ac != self.util_ac_present:
            self.util_event_handler(ACPresentEvent.CONNECTED if ac else ACPresentEvent.DISCONNECTED)
            self.util_ac_present = ac

        if self.util_pd is None or self.util_pd != pd:
            self.util_pd = pd
            if not pd_event_send and not solar:
                if pd == BatteryPowerDirection.CHARGING:
                    self.charging_event_handler(ChargingEvent.UTIL_CHARGING_STARTED)
                elif pd == BatteryPowerDirection.DISCHARGING:
                    self.charging_event_handler(ChargingEvent.UTIL_CHARGING_STOPPED)

    def gen_charging_program(self,
                             ac: bool,                  # whether AC is connected
                             solar: bool,               # whether MPPT is active
                             v: float,                  # current battery voltage
                             pd: BatteryPowerDirection  # current power direction
                             ):
        if self.charging_state == ChargingState.NOT_CHARGING:
            if ac and solar:
                # Not charging because MPPT is active (solar line is connected).
                # Notify users about it and change the current state.
                self.charging_state = ChargingState.AC_BUT_SOLAR
                self.charging_event_handler(ChargingEvent.AC_CHARGING_UNAVAILABLE_BECAUSE_SOLAR)
                logger.info('entering AC_BUT_SOLAR state')
            elif ac:
                # Not charging, but AC is connected and ready to use.
                # Start the charging program.
                self.gen_start(pd)

        elif self.charging_state == ChargingState.AC_BUT_SOLAR:
            if not ac:
                # AC charger has been disconnected. Since the state is AC_BUT_SOLAR,
                # charging probably never even started. Stop the charging program.
                self.gen_stop(ChargingState.NOT_CHARGING)
            elif not solar:
                # MPPT has been disconnected, and, since AC is still connected, we can
                # try to start the charging program.
                self.gen_start(pd)

        elif self.charging_state in (ChargingState.AC_OK, ChargingState.AC_WAITING):
            if not ac:
                # Charging was in progress, but AC has been suddenly disconnected.
                # Sad, but what can we do? Stop the charging program and return.
                self.gen_stop(ChargingState.NOT_CHARGING)
                return

            if solar:
                # Charging was in progress, but MPPT has been detected. Inverter doesn't charge
                # batteries from AC when MPPT is active, so we have to pause our program.
                self.charging_state = ChargingState.AC_BUT_SOLAR
                self.charging_event_handler(ChargingEvent.AC_CHARGING_UNAVAILABLE_BECAUSE_SOLAR)
                try:
                    self.floating_stopwatch.pause()
                except StopwatchError:
                    msg = 'gen_charging_program: floating_stopwatch.pause() failed at (1)'
                    logger.warning(msg)
                    # self.error_handler(msg)
                logger.info('solar power connected during charging, entering AC_BUT_SOLAR state')
                return

            # No surprises at this point, just check the values and make decisions based on them.
            # - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

            # We've reached the 'mostly-charged' point, the voltage level is not float,
            # but inverter decided to stop charging (or somebody used a kettle, lol).
            # Anyway, assume that charging is complete, stop the program, notify users and return.
            if self.mostly_charged and v > (cfg.gen_floating_v - 1) and pd != BatteryPowerDirection.CHARGING:
                self.gen_stop(ChargingState.AC_DONE)
                return

            # Monitor inverter power direction and notify users when it changes.
            state = ChargingState.AC_OK if pd == BatteryPowerDirection.CHARGING else ChargingState.AC_WAITING
            if state != self.charging_state:
                self.charging_state = state

                evt = ChargingEvent.AC_CHARGING_STARTED if state == ChargingState.AC_OK else ChargingEvent.AC_NOT_CHARGING
                self.charging_event_handler(evt)

            if self.floating_stopwatch.get_elapsed_time() >= cfg.gen_floating_time_max:
                # We've been at a bulk voltage level too long, so we have to stop charging.
                # Set the minimum current possible.

                if self.current_change_direction == CurrentChangeDirection.UP:
                    # This shouldn't happen, obviously an error.
                    msg = 'gen_charging_program:'
                    msg += ' been at bulk voltage level too long, but current change direction is still \'up\'!'
                    msg += ' This is obviously an error, please fix it'
                    logger.warning(msg)
                    self.error_handler(msg)

                self.gen_next_current(current=self.min_allowed_current)

            elif self.active_current is not None:
                # If voltage is greater than float voltage, keep the stopwatch ticking
                if v > cfg.gen_floating_v and self.floating_stopwatch.is_paused():
                    try:
                        self.floating_stopwatch.go()
                    except StopwatchError:
                        msg = 'gen_charging_program: floating_stopwatch.go() failed at (2)'
                        logger.warning(msg)
                        self.error_handler(msg)
                # Otherwise, pause it
                elif v <= cfg.gen_floating_v and not self.floating_stopwatch.is_paused():
                    try:
                        self.floating_stopwatch.pause()
                    except StopwatchError:
                        msg = 'gen_charging_program: floating_stopwatch.pause() failed at (3)'
                        logger.warning(msg)
                        self.error_handler(msg)

                # Charging current monitoring
                if self.current_change_direction == CurrentChangeDirection.UP:
                    # Generator is warming up in this code path

                    if self.next_current_enter_time != 0 and pd != BatteryPowerDirection.CHARGING:
                        # Generator was warming up and charging, but stopped (pd has changed).
                        # Resetting to the minimum possible current
                        logger.info(f'gen_charging_program (warming path): was charging but power direction suddeny changed. resetting to minimum current')
                        self.next_current_enter_time = 0
                        self.gen_next_current(current=self.min_allowed_current)

                    elif self.next_current_enter_time == 0 and pd == BatteryPowerDirection.CHARGING:
                        self.next_current_enter_time = time.time() + cfg.gen_raise_intervals[self.active_current_idx]
                        logger.info(f'gen_charging_program (warming path): set next_current_enter_time to {self.next_current_enter_time}')

                    elif self.next_current_enter_time != 0 and time.time() >= self.next_current_enter_time:
                        logger.info('gen_charging_program (warming path): hit next_current_enter_time, calling gen_next_current()')
                        self.gen_next_current()
                else:
                    # Gradually lower the current level, based on how close
                    # battery voltage has come to the bulk level.
                    if self.active_current >= 30:
                        upper_bound = cfg.gen_cur30_v_limit
                    elif self.active_current == 20:
                        upper_bound = cfg.gen_cur20_v_limit
                    else:
                        upper_bound = cfg.gen_cur10_v_limit

                    # Voltage is high enough already and it's close to bulk level; we hit the upper bound,
                    # so let's lower the current
                    if v >= upper_bound:
                        self.gen_next_current()

        elif self.charging_state == ChargingState.AC_DONE:
            # We've already finished charging, but AC was connected. Not that it's disconnected,
            # set the appropriate state and notify users.
            if not ac:
                self.gen_stop(ChargingState.NOT_CHARGING)

    def gen_start(self, pd: BatteryPowerDirection):
        if pd == BatteryPowerDirection.CHARGING:
            self.charging_state = ChargingState.AC_OK
            self.charging_event_handler(ChargingEvent.AC_CHARGING_STARTED)
            logger.info('AC line connected and charging, entering AC_OK state')

            # Continue the stopwatch, if needed
            try:
                self.floating_stopwatch.go()
            except StopwatchError:
                msg = 'floating_stopwatch.go() failed at ac_charging_start(), AC_OK path'
                logger.warning(msg)
                self.error_handler(msg)
        else:
            self.charging_state = ChargingState.AC_WAITING
            self.charging_event_handler(ChargingEvent.AC_NOT_CHARGING)
            logger.info('AC line connected but not charging yet, entering AC_WAITING state')

            # Pause the stopwatch, if needed
            try:
                if not self.floating_stopwatch.is_paused():
                    self.floating_stopwatch.pause()
            except StopwatchError:
                msg = 'floating_stopwatch.pause() failed at ac_charging_start(), AC_WAITING path'
                logger.warning(msg)
                self.error_handler(msg)

        # idx == -1 means haven't started our program yet.
        if self.active_current_idx == -1:
            self.gen_next_current()
            # self.set_hw_charging_current(self.min_allowed_current)

    def gen_stop(self, reason: ChargingState):
        self.charging_state = reason

        if reason == ChargingState.AC_DONE:
            event = ChargingEvent.AC_CHARGING_FINISHED
        elif reason == ChargingState.NOT_CHARGING:
            event = ChargingEvent.AC_DISCONNECTED
        else:
            raise ValueError(f'ac_charging_stop: unexpected reason {reason}')

        logger.info(f'charging is finished, entering {reason} state')
        self.charging_event_handler(event)

        self.next_current_enter_time = 0
        self.mostly_charged = False
        self.active_current_idx = -1
        self.floating_stopwatch.reset()
        self.current_change_direction = CurrentChangeDirection.UP

        self.set_hw_charging_current(self.min_allowed_current)

    def gen_next_current(self, current=None):
        if current is None:
            try:
                current = self._next_current()
                logger.debug(f'gen_next_current: ready to change charging current to {current} A')
            except IndexError:
                logger.debug('gen_next_current: was going to change charging current, but no currents left; finishing charging program')
                self.gen_stop(ChargingState.AC_DONE)
                return

        else:
            try:
                idx = self.currents.index(current)
            except ValueError:
                msg = f'gen_next_current: got current={current} but it\'s not in the currents list'
                logger.error(msg)
                self.error_handler(msg)
                return
            self.active_current_idx = idx

        if self.current_change_direction == CurrentChangeDirection.DOWN:
            if current == self.currents[0]:
                self.mostly_charged = True
                self.gen_stop(ChargingState.AC_DONE)

            elif current == self.currents[1] and not self.mostly_charged:
                self.mostly_charged = True
                self.charging_event_handler(ChargingEvent.AC_MOSTLY_CHARGED)

        self.set_hw_charging_current(current)

    def set_hw_charging_current(self, current: int):
        try:
            response = inverter.exec('set-max-ac-charge-current', (0, current))
            if response['result'] != 'ok':
                logger.error(f'failed to change AC charging current to {current} A')
                raise InverterError('set-max-ac-charge-current: inverterd reported error')
            else:
                self.charging_event_handler(ChargingEvent.AC_CURRENT_CHANGED, current=current)
                logger.info(f'changed AC charging current to {current} A')
        except InverterError as e:
            self.error_handler(f'failed to set charging current to {current} A (caught InverterError)')
            logger.exception(e)

    def _next_current(self):
        if self.current_change_direction == CurrentChangeDirection.UP:
            self.active_current_idx += 1
            if self.active_current_idx == len(self.currents)-1:
                logger.info('_next_current: charging current power direction to DOWN')
                self.current_change_direction = CurrentChangeDirection.DOWN
            self.next_current_enter_time = 0
        else:
            if self.active_current_idx == 0:
                raise IndexError('can\'t go lower')
            self.active_current_idx -= 1

        logger.info(f'_next_current: active_current_idx set to {self.active_current_idx}, returning current of {self.currents[self.active_current_idx]} A')
        return self.currents[self.active_current_idx]

    def low_voltage_program(self, v: float, load_watts: int):
        crit_level = cfg.vcrit
        low_level = cfg.vlow

        if v <= crit_level:
            state = BatteryState.CRITICAL
        elif v <= low_level:
            state = BatteryState.LOW
        else:
            state = BatteryState.NORMAL

        if state != self.battery_state:
            self.battery_state = state
            self.battery_event_handler(state, v, load_watts)

    def set_charging_event_handler(self, handler: Callable):
        self.charging_event_handler = handler

    def set_battery_event_handler(self, handler: Callable):
        self.battery_event_handler = handler

    def set_util_event_handler(self, handler: Callable):
        self.util_event_handler = handler

    def set_error_handler(self, handler: Callable):
        self.error_handler = handler

    def set_ac_mode(self, mode: ACMode):
        self.ac_mode = mode

    def stop(self):
        self.interrupted = True

    def dump_status(self) -> dict:
        return {
            'interrupted': self.interrupted,
            'currents': self.currents,
            'active_current': self.active_current,
            'current_change_direction': self.current_change_direction.name,
            'battery_state': self.battery_state.name,
            'charging_state': self.charging_state.name,
            'mostly_charged': self.mostly_charged,
            'floating_stopwatch_paused': self.floating_stopwatch.is_paused(),
            'floating_stopwatch_elapsed': self.floating_stopwatch.get_elapsed_time(),
            'time_now': time.time(),
            'next_current_enter_time': self.next_current_enter_time,
            'ac_mode': self.ac_mode,
            'util_ac_present': self.util_ac_present,
            'util_pd': self.util_pd.name,
            'util_solar': self.util_solar
        }